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Emulsifiers are used in combining O/W and W/O formulations. An emulsion is a mixture of two immiscible (unblendable) substances. One substance (the dispersed phase) is dispersed in the other (the continuous phase). An emulsifier (also known as an emulgent or surfactant) is a substance which stabilizes an emulsion.

Whether an emulsion turns into a water-in-oil emulsion or an oil-in-water emulsion depends on the volume fraction of both phases and on the type of emulsifier. Generally, the Bancroft rule applies: emulsifiers and emulsifying particles tend to promote dispersion of the phase in which they do not dissolve very well; for example, proteins dissolve better in water than in oil and so tend to form oil-in-water emulsions (that is they promote the dispersion of oil droplets throughout a continuous phase of water).

Bancroft rule says: "The phase in which an emulsifier is more soluble constitutes the continuous phase."

In all of your typical emulsions, you have tiny particles (discrete phase) suspended in a liquid (continuous phase). In an oil-in-water emulsion, oil is your discrete phase, while water is the continuous phase.

What the Bancroft rule states is that contrary to common sense, what makes an emulsion oil-in-water or water-in-oil is not the relative percentages of oil or water, but which phase the emulsifier is more soluble in. So even though you might have a formula that's 60% oil and 40% water, if the emulsifier you chose is more soluble in water, you will have a oil-in-water system.

There are some exceptions to Bancroft's rule, but it's a very useful rule of thumb for most systems.

Once you understand the rule, you can then use the Hydrophilic-lipophilic balance (or HLB) of a surfactant in order to determine whether it's a good choice for your desired emulsion or not.

  • In Oil in Water emulsions – use emulsifying agents that are more soluble in water than in oil (High HLB surfactants).
  • In Water in Oil emulsions – use emulsifying agents that are more soluble in oil than in water (Low HLB surfactants).
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